Vogelsang USA Introduces the Innovative XSplit® Separator for Manure Management
Groundbreaking Design Ensures High Dry Matter Yields and Unparalleled Ease of Use and Maintenance
In an exciting development for dairy, cow, and livestock operations, Vogelsang USA has unveiled the XSplit® Separator, a cutting-edge solution designed to revolutionize manure management. Known for their innovation in technology, Vogelsang has yet again raised the bar with a product that promises efficiency, reliability, and ease of maintenance.
Enhancing Efficiency in Manure Management
The XSplit Separator utilizes a proven screw press separator approach, delivering exceptionally high dry matter yields. This advanced design is not only efficient but also incredibly user-friendly, simplifying the process of separating liquids from solids. The result is a material that can be effectively used for animal bedding, contributing to overall farm efficiency.
Key Innovations for Superior Performance
One of the standout features of the XSplit is its high-quality elastomer sealing disc, which is positioned at the end of the pressing area. This innovative component allows the machine to achieve a dry matter content of up to 40%, a significant improvement over existing alternatives.
Additionally, the XSplit’s design positions the gear reducer behind the solid matter outlet. This placement eliminates the need for an additional shaft seal, ensuring that liquid manure never comes into contact with critical components such as the motor, gear reduction, seals, or bearings. This not only reduces the need for frequent seal changes but also cuts down on maintenance costs and downtime, a common issue with competitor units.
Simplified Maintenance and Longevity
Vogelsang has designed the XSplit with ease of maintenance in mind. The advanced sealing disk design ensures smoother and quieter startups, creating the desired plugs without additional aids. This “start and go” operation is complemented by various sieve variants that cater to different media and consistencies, ensuring reliable separation results every time.
The XSplit's service-friendly design means that screen and screw elements are easily accessible, requiring minimal disassembly. Maintenance time is drastically reduced from a full day to mere hours, significantly lowering downtime and extending the life of wear parts.
Economic and Environmental Benefits
Efficient separation of digestate or liquid manure is crucial for the profitability of dairy and livestock operations. With the XSplit, the separated solid material can be used as valuable livestock bedding or as a peat substitute, while the liquid phase, now easier to manage, reduces the formation of floating and sinking layers in manure storage. This processed liquid can be applied more easily and evenly or recycled to reduce viscosity in the digester.
Strategic Partnership with Skinner Ag
To ensure the successful rollout of the XSplit, Vogelsang has partnered with Skinner Ag, a company renowned for its advanced biogas solutions. This partnership leverages Skinner Ag’s expertise and network, solidifying the XSplit as a premier solution for manure and digestate separation. Skinner Ag will also provide localized support, underscoring Vogelsang's commitment to customer service and advanced technology.