Soeren Meyer chose Vogelsang
He uses a liquid feeding system and a RotaCut for solid matter feeding
"I chose Vogelsang, because with the liquid feeding system and the RotaCut solid matter feeding works trouble-free and the entire biogas plant verifiably operates more efficiently."
Soeren Meyer, owner and operator, Meyer Biogas GmbH & Co. KG, Germany
The focus of our family farm is pig fattening in a closed system and bull fattening. In 2010, I learned about biogas as a supplementary and farm mainstay through my master's thesis. After that, I started planning a biogas plant for our farm. Our plant consists of two digesters operating in parallel and a final storage, which the plant began working in November 2011. In addition to maize silage and slurry, CCM and rye flour was added to the daily feed ration at the beginning. These fed into the digester using a walking floor and two screw conveyor systems.
Immediately after the last detailed work completed and the system functioned properly, I looked at optimisation options, including on the input side. To reduce the substrate costs, I tried to replace maize silage and especially CCM and rye flour with green rye. Both the mixers and the solid matter feeding were suitable to a limited extent so that I could only use small amounts of green rye.
In 2014, I started feeding dung. To avoid malfunctions and problems, I treated it with a used mobile shredder. Although the dung fraction could be increased to 4 t per day, the fibrous solid matter in the digester floated up. I checked my digesters twice a day. I often had to intervene in the process to prevent the floating layer from becoming too thick. This floating layer could only be resolved with extremely energy-intensive stirring resulting in long operating times of the mixers and high-energy costs. The mixers have been running for a long time. Problems also occurred in the main pump with the progressive cavity pump clogging on average once per month. Additionally, slide valves kept jamming and could not close properly.
In 2015, the shredder burned down, and I had to think of a new solution. Looking for alternatives to optimise the solid matter feeding, I came across liquid feeding systems and thus, Vogelsang products.
After detailed advice and visits from the Vogelsang experts on site, I decided to convert to a liquid feeding system. This system consisted of a large pusher floor, an EnergyJet solid matter feeder and a downstream RotaCut RCX cutter, which went into operation in May 2016. The feeding process now performs trouble-free, the entire biogas plant operates more efficiently and my working day is much less stressful despite the fact that I could increase the dung volume from 4 t to 8 t per day. An additional 8 t of green rye has also been introduced to replace even more of the old feed ration, which the new system can process much more easily than the old one. I reduced the expensive maize ration from 30 t to 20 t per day, without the need to feed expensive CCM or rye flour . Nevertheless, floating layers and jammed slide valves are a thing of the past. Even the main pump operates smoothly and with less wear since the changeover. The RotaCut equipped with a foreign matter separator also showed me the high amount of stones and metal parts contained in the solid matter and have so far ended up in the digester. Thanks to the more homogeneous organic suspension, the power requirement of the mixers and service time has significantly decreased. In total, I save now approximately 200 kWh per day –12,000 euros per year in terms of energy costs. Considering all factors, I expect a return on investment within about four years.
|The company||Meyer Biogas Gmbh & Co. KG|
|Modification solid matter feeding||2016|
|Nominal size||2,300,000 m³ of biogas annually|
|Input||maize silage, grass silage, green rye, dung, slurry|
|Setup||2 digesters each 2,000 m 3 , 1 final storage with 6,000 m 3 , 2 CHP plants on the plant, 1 satellite CHP plant|
|Products and solutions from Vogelsang||Liquid feeding system and RotaCut macerator|